Filter Vessel/Filter Housing

Cartridge Filter Housings

Innovative Filtrex™ Series single elementfilter housing is an all-stainless-steel unit ideal for general industrial service.

It features a ring-nut closure or bolt closure for easy access to the head and cartridge sump.

  • Available in I0″,  20″,30″, or 40″ cartridge  models.
  • Pressure rated for 300 PSI – 7450 PSI service at 200°F.
  • Flow rates 40 GPM -1000 GPM are acceptable depending on cartridge selection. Buna-N gaskets are standard, while other materials are available.

Standard Features

  • Simple closure for Ruickcartridge change outs
  • In line fittings for easy installation
  • Nife  edge seal at both  cartridgeends  to eliminate by-pass
  • Housings accept double-open-end cartridges
  • Carbon  steel, 304 or 316 stainless steel housings
  • ASME code  stamp
  • O-ring seals: Buna N, EPR, Viton®, Teflon®
  • Accommodates 10, 20,30 or 40-inch cartridges
  • Flanged  connections for3/4  through 12-inch pipe
  • V posts or threaded center  posts
  • Units accept  DOE or 222 style cartridges


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Bag Filter Housings:

Innovative Filtrex™ SERIES SINGLE BAG FILTER HOUSING

Material of Filter Housing : SS304/ SS316L

(Cylinder, Filter Mesh)Seal Material : EPDM, Viton, Nitrile, Teflon, PVDF, Silicone           

Inlet & Outlet : Tri Clamp, Flange, Thread etc.

Maximum Operating Temp : 248℉ (120℃)

Maximum Operating Pressure : 10.0 Bar

Innovative Filtrex™ SERIES TRI CLAMP TYPE MULTI BAG FILTERHOUSING

Material of Filter Housing : SS304/ SS316L

(Cylinder, Filter Mesh) Seal Material : FEP, NBR, EPDM, Buna-N, Silicone, Viton

Maximum Operating Temp : 248℉ (120℃)

Design Pressure : 1.0 Mpa

Quantity of Filter Bag : 3, 4, 6, 8, 12, 17 & 23 Nos


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High Flow Filter Housing

These housings are available in standard and custom configurations to suit your specific needs. All housings are designed, manufactured, tested,  and code stamped in accordance with ASME Section VIII, Division 1.

They are available in a variety of sizes to accommodate from 1 to 31 filter cartridges in 40-inch and 60-inch lengths and two popular styles.  You can select from the “High Flow” basic size 6.32-inch (152.4 mm) seal diameter or “Trade Size” #2, 7.20-inch (182.9 mm).

Larger housings are available upon  request. The horizontal style maximizes ease of operation and change-out, while reducing the systems footprint.

Features

  • Horizontal mounting configuration
  • Hinged cover for easy element change-outs
  • Standard pressure / temperature ratings to 300 psig and 250 ºF
  • Available in Carbon Steel, 304, or316 Stainless Steel
  • 40” and 60” element lengths
  • ASME Code / Good Engineering Practice design


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Vent & Gas Filter Housings

Innovative Filtrex SERIES VENT FILTER HOUSING

Material of Filter Housing: SS304/ SS316L

Filter Element: Polypropylene, PTFE

Filtration Accuracy: 0.22 Micron

Filtration Efficiency: 100% filtration of various bacteria& phage above 0.22 Micron

Working Temperature: 176℉ (80℃)

Filter Element Specifications: 5”, 10” & 20”

Area of Applications: 

  • Gas Filtration in the Biopharmaceutical Industry
  • Gas Filtration in the Food & Beverage Industry


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Lenticular / Module Filter Housings

Innovative Filtrex SERIES LENTICULAR FILTER HOUSING

Material of Filter Housing: SS304/ SS316L

Surface Treatment: Mirror Polishing or Electrolytic Polishing

Design Pressure: 1.0 Mpa

Working Temperature: 0-230℉ (0-110℃)

Area of Applications: 

  • Alcohol, Syrup, Beer Microbial, & Solid Formation
  • Terminal Filtration before juice & Juice Concentrate filling
  • Pre-filtration before juice membranefiltration
  • Medicine, Chemical, Electronic Filtration
  • Alcohol, Enzyme dissolution, Liquid Colloid, Clarification
  • Filtration of olive oil


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Simplex Basket Filter Housings

Simplex Basket Filter / Strainers, these are mechanical devices for the efficient removal and retention of solids and other foreign material from flowing fluids and gases. They do this by means of a strainer basket housed within the unit. Basket strainers incorporate larger filtration areas than ‘Y’-Type strainers and similar strainers and thus provide minimal pressure losses, improved flow rates, greater dirt holding capacity and longer service life.

Basket Filters / strainers are used in a vast range of applications where flow can be interrupted to allow the removal of the basket for periodic cleaning. They are usually mounted horizontally into the pipeline, however on fabricated units, line connections can be orientated to suit customer requirements. Minor modifications can also be made to enable the installation into downward flow vertical pipelines.


The central part of the unit is the strainer basket which removes and retains the harmful contamination. The basket is secured via a spring-loaded handle which is compressed by the strainer cover. Baskets are manufactured from perforated plate and, for finer degrees of filtration, baskets are lined with mesh linings which can be either permanent fixtures or removable.

For fine filtration down to 1 – 2-micron, special basket assemblies can be provided where only the middle insert needs to be replaced as required. Baskets can be supplied in high quality Stainless Steel which is cleanable. As with all Innovative Filtrex™ strainers, great emphasis is placed upon the filtration area available in each unit. For greater filtration areas, pleated baskets can be provided.

A wide selection of materials available including :

  • Carbon Steel
  • Low Temperature Steel
  • Various grades of Stainless Steel, Gunmetal, Aluminum Bronze, Cunifer (90/10), Duplex and Super Duplex Stainless Steel, 6Mo Stainless Steel, Alloy 20, Alloy 28, Inconel, Monel, Hastelloy and Titanium.

Optional features can be accommodated to most units and include :

  • Magnetic basket assemblies
  • Pleated baskets for high filtration areas
  • D.P gauges and switches c/w alarms
  • Flanged D.P. , vent and drain connections
  • Special coatings and linings
  • Special basket assemblies for fine filtration
  • Special reinforced baskets for high collapse pressures
  • Vent and drain valves
  • Steam jackets (fabricated units only)


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Duplex Basket Filter Housings

Duplex Basket Filters and Strainers provide continuous process flow service, allowing cleaning or replacement of a basket without interrupting the process flow. Duplex Filter/strainers can be supplied as either cast or fabricated units which are normally installed horizontally into pipelines, however, fabricated units can be orientated to suit your requirements. Duplex strainers comprise two filter chambers, one duty and one standby, each housing either single or multi baskets.

The two filter chambers are interconnected by a valve changeover system, which diverts the flow from one chamber to the other without interrupting the process flow. There are several different valve arrangements that are used to divert the flow and these are detailed below.

Duplex Basket Filters are used to clean liquid, viscous and gaseous media. They offer perfect protection against  undesirable particles and are cost effective in protecting your piping, industrial valves and plants.

A wide selection of materials available including :

  • Carbon Steel
  • Low Temperature Steel
  • Various grades of Stainless Steel, Gunmetal, Aluminum Bronze, Cunifer (90/10), Duplex and Super Duplex Stainless Steel, 6Mo Stainless Steel, Alloy 20, Alloy 28, Inconel, Monel, Hastelloy and Titanium.

Optional features can be accommodated to most units and include :

  • Magnetic basket assemblies
  • Pleated baskets for high filtration areas
  • Special coatings and linings
  • Vent and drain valves
  • Team jackets (fabricated units only)
  • Special reinforced baskets for high collapse pressures
  • D.P gauges and switches c/w alarms
  • Flanged D.P. , vent and drain connections
  • Special basket assemblies for fine filtration


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Basket Strainers

Basket Strainer is a type of mechanical filter used to remove unwanted particles and Impurities from fluid stream. It consists of a cylindrical or spherical body with an inlet and an outlet, housing a removable basket-like straining filter element.

Features :

  • Removable Basket: The basket strainer’s straining element is removable, allowing for easy cleaning and maintenance. The removable basket also facilitates inspection of the collected debris.
  • Construction Materials: Basket kind of strainers are commonly constructed from durable materials such as stainless steel, carbon steel, or exotic alloys, depending on the application requirements. This ensures their longevity, resistance to corrosion, and compatibility with various fluids and operating conditions.
  • Perforated or Mesh Lining: The straining element of a basket kind of strainer can have either perforations or a mesh lining. Perforated baskets are suitable for applications with larger particle sizes, while mesh-lined baskets provide finer filtration for smaller particles.


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Catalyst / Carbon Recovery Systems

Catalyst Recovery Filter for polishing and removing solids, activated carbon and catalyst from reaction mixtures and also hydrogenation reactions. The solids are either remove from the fluid streams or re slurry and send them back to the system. The solids can be obtained in slurries with 30 – 40% moisture or with the help of dip pipes in the candle filter, catalyst with 10-15% moisture can be obtained.


INNOVATIVE FILTREX Sintered Metal Filters uses outside-in filtration for filtering precious metal catalysts in hydrogenation reactions. The candles are back washable and regain original flux after every batch. The mechanism is either to remove the catalyst from fluid streams and filter with zero-holdup recovering all the chemicals or re-slurry and send them back to the reactor.

INNOVATIVE FILTREXFeatures & Benefits :

  • Absolute Filtration : Clear Liquid after filtration – NO recirculation of the liquid required
  • Sintered Powder media
  • No Loss of precious metal Catalyst – improvement in recovery. Savings for companies
  • Closed system: Helps reduce operator exposure to hazardous materials, and extends catalyst life for active catalysts like Pt, Pd, Ni , Rh, Ra-Ni etc.

Operation Terminology :
Innovative Filtrex system consists of a number of equally sized pressure vessels each containing membrane metal filter elements arranged on a tube sheet or headers. The vessel performs the specific functions of filtration, in-situ reverse flow, gas assisted discharge of collected catalyst and when required, an in-situ soak to re-slurry the catalyst if required.

The mechanism of filtration is a direct interception of catalyst particles on the surface of the Imported Sintered membrane metal filter. The cake builds up from 3 mm to 25 mm depending on the type of catalyst being used. The cake resistance of different catalysts can also vary with operating conditions like viscosity of the liquids, density, temperature, pH etc.

The ZERO HOLDUP bottom design for Batch operations and when the catalyst is to be sent for regeneration after every batch, ensures that complete liquid is removed from the vessel and zero holdup is maintained. This is very important for API / Chemicals manufacturing where GMP does not allow mixing of batches nor any liquid holdup is allowed.

At the end of each filter cycle, solids are backwashed off the inside of the elements and discharged as a concentrated slurry to send back to reactor or collected as wet cake in collection vessels.

Typical schematic diagram for reference purpose only.

Catalyst Sintered Powder Metal Seamless Cartridge Filter Specification :

  • Sintered Powder Media of filter: SS 304 / 316L, Inconel, Hastelloy, Monel,
  • Operating Temperature: 100 degree Celsius
  • Particle Removal Ratings: 0.1 – 10 Micron
  • Available Candle Dimensions: 2.5-inch OD , length- 10, 20, 30, 40 inch
  • End Connection: As per Customer requirement
  • Extremely robust construction
  • Smooth surface finish
  • Self-supporting construction eliminating the need for additional hardware
  • Broad range of fixed, uniform pore sizes
  • Ability to withstand varying process conditions


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